SPEC-INDEX // PHARMAPACKINGMACHINE.COM
DOC: P12TYPE: SUPPORTUPDATED: 2026-11-14VERIFIED: Pharma Packing Machine cGMP Technical Review

Thermoform Alu-PVC / PVDC Blister Packers & Automatic Foil Strip Machines

High-speed transparent PVC/PVDC/Aclar thermoform blister machines (60–250 BPM) and SLB-160 double-foil strip packers for friable and effervescent tablets.

Compact Transparent Blisters vs Zero-Draw Double-Foil Strips

When APIs remain stable under moderate moisture barriers—or upgrading 0.25 mm PVC (WVTR 4–6 g/m²/day) to PVC/PVDC 40–120 gsm (WVTR 0.3–0.8 g/m²/day) meets ICH Zone II/IVa shelf life—thermoformed Alu-PVC/PVDC blisters cut card size by 35% and run 50–100% faster than cold-form Alu-Alu. Conversely, for large 20–28 mm effervescent or orally disintegrating tablets that crack in push-through cavities, SLB-160 double-foil strip packers inside blister and strip packing machines seal pills gently between two 0.08–0.10 mm composite foil webs.

Both systems integrate online batch printing, perforation slitting, and carton conveyor discharge.

Six-stage cGMP balcony blister forming, pinhole/camera inspection, PTP sealing, and serialized cartoning diagram
Balcony construction isolates mechanical drive gears behind a stainless partition away from open tablet feeding zones.

Thermoform Alu-PVC vs SLB-160 Strip Packer Specs

Side-by-side comparison of forming physics, materials, and speed:

Specification DPP-150 / 260 Thermoform Blister SLB-160 Double-Foil Strip Packer
Forming Physics 90–130 °C contact/radiant heat + positive air Heated rotary cavity sealing rollers (zero draw)
Base & Lidding Webs 0.20–0.40 mm PVC/PVDC/PET + 0.02 mm PTP 2 × 160 mm Alu-PE / paper-Alu-PE (0.08–0.10 mm)
Reel Core Diameter 70–76 mm standard pharma core 70–75 mm universal global reel core
Output Envelope 60–180 blisters/min (rotary up to 250+) 60–140 strips/min (4–8 lanes across 160 mm)
Patient Opening Mode Thumb push-through PTP foil Easy-tear V-notch peelable/tear foil pocket

Check card layout dimensions in our blister web layout and speed calculator.

Throughput ranges across 8–16 channel bottle counting lines, cold-form Alu-Alu, strip packers, Alu-PVC, and rotary blister lines
Multi-up die punching (2 to 4 blisters per stroke) multiplies blister output per minute at moderate mechanical stroke rates.

cGMP Cleanroom & Validation Notes

  • Positive-Pressure Air Blowing Gives Uniform Wall Thickness: Filtered 0.5–0.7 MPa compressed air blows softened PVC uniformly into female mold corners without mechanical plug marks on crystal-clear blisters.
  • Child-Resistant (CR) Peel-Push Lidding Option: Run paper/PET/Alu laminate lidding with kiss-cut peel tabs to meet US CPSC F=1 child-resistant senior-friendly packaging standards.
  • Brushless Vertical Drop on Strip Packers: Vertical rotary sealing rolls let uncoated chewable or effervescent tablets drop straight into sealing pockets by gravity with minimal powder dusting.

Compare Blister vs Strip Samples for Your SKU

Send tablet diameter, friability notes, and target market via Project Brief.

ICH stability barrier, footprint, tooling geometry, and cost comparison across Alu-Alu, PVC/PVDC, and HDPE bottles
Hygroscopic molecules marketed in ICH Zone IVb (30 °C / 75% RH) mandate cold-form Alu-Alu or strip foil over plain PVC.

Explore related cGMP systems in Pharma Packing Machines, cGMP Barrier & Validation, or send your dosage specs via Project Brief.

Related Specifications

Further Reference

Verify Dimensions & Operating Ratings

Send your target envelope, load requirements, and ambient environment to review matching configurations.